Featured Case Study
PROVEN RESULT:
Slurry Pump Protected within 8 Hours of Operation.
CUSTOMER
PT. TJIWI KIMIA: Pulp and Paper Mill
LOCATION / DATE
Indonesia
EQUIPMENT
Pulp Mill Slurry
APPLICATION / FLUID
Pulp Slurry
CHALLENGE
Prevent the slurry pump and it’s components from premature wear due to excessive bale wire contaminating the pulp slurry.
Solution
Replace traditional magnetic filters with OEI filtration technology.
Results
The photo shows substantial contamination, including bale wire, captured after 8 hours of operation.
After successful implementation, the mill has ordered multiple OEI filters to replace their previous magnetic filtration systems to protect the integrity of their equipment.
Forestry Results
Laterneu 65-Ton Fuel Savings and Engine Efficency
Enhance the overall efficiency of their Letourneau 65 ton stacker. One eye Industries (OEI) was contacted to improve filtration efficiency by cleaning wear contamination down to and below 1 micron in size from the engine oil and fuel. The goal was to ensure the engine oil and diesel fuel achieved the highest cleanliness value possible to allow extended oil and engine component life and reduce emissions
Slurry Pump Protection
The challenge was to prevent the slurry pump and it’s components from premature wear due to excessive bale wire contaminating the pulp slurry.
Log Unloader Engine Rebuild Prevention
The challenge was to prolong the life of a Wagner Log Loader’s 3408 engine. An engine oil analysis indicating a high particle quantity (PQ) determined that the engine required a rebuild. The maintenance manager recommended installing an OEI ADD-Vantage 9000 on the engine to prolong it’s life until a new engine could be procured.
PT Setia Kawan Pulp & Paper Mill Oil Lubrication System
Concern about excessive amounts of ferrous metal contamination in the splash oil system of the gearbox that will degrade the quality of the oil and prematurely wear the gearbox components.
Indonesia Newprint Mill Hydraulic Fluid
High production down time, due to bearing and seal failure resulting from contaminated hydraulic fluid.
Pulp Paper Mill Gear Box
Darcy Rasmusson the maintenance manager for Tama Paper Board was looking for new technology to improve the filtration of his gear lube on the paper machine, as the filtration employed did not have the desired results. Darcy was as well looking for ways to reduce maintenance costs in bearing and pump failure.
OEI magnetic filters are designed for 99+% efficiency: they are optimized for fluid viscosity, flow volume, flow rate, temperature, mobility, and mounting requirements.
Use of the OEI Data Form will provide the necessary specifications for OEI to determine which product is right for you
Equipment – Filter Cross Over Form
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