One Eye Industries magnetic filter elements capture contamination from rotating fluids, this includes both ferrous and non-ferrous particles. It is well known that ferrous materials are attracted by magnetic forces; however, the capture of non-ferrous particles by magnetic forces is less understood.
Non-ferrous particles are magnetically captured due to cross-contamination with ferrous particles. All particulate contamination becomes electrostatically charged due to physical interactions with other particles and surfaces. This electrostatic charge causes negatively and positively charged ferrous particles to adhere to positively and negatively charged non-ferrous particles. The ferrous particle in this particle pair is then drawn to the magnetic filter element.
There are other forms of adhesion that also cause the pairing of ferrous and non-ferrous particles, including embedding and capillary forces, although static pairing is the largest contributor to this process.
How electro-static charge is induced
Electrostatic charge is generated whenever there is friction between two bodies moving relative to one another. Charge generation occurs on the molecular level at the interface of any two unlike materials, so a static charge will be generated in any moving fluid, with positive or negative charges moving from the fluid onto the bounding surface.
Causes of electrostatic charging:
- Friction caused by fluids and gases flowing
- High fluid velocities
- Passage of fluids or gases through filter elements or other microporous structures
- Turbulence created by pumping or compression, particularly in centrifugal units
- Fluid discharging onto the free surface of a storage tank
Contaminants gaining charge
The amount of charge generated by the flow of a fluid or liquid is related to several fluid and filter properties. Charge generation typically strengthens with increasing flow, reducing fluid conductivity, with certain additive packages and with increasing viscosity. Charge accumulation increases with lower fluid conductivity, lower temperatures and higher viscosities.